Product Name | Robotic Surgical Forceps Jaw |
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Application | Robotic-assisted Minimally Invasive Surgery (RMIS |
Materials | Stainless steel 301, 304, 316, 440C, 630 (17-4PH |
Hardness | HRC 52-56 (630), HRC 58-65 (440C) |
Instrument Type | Robotic Instruments |
Jaw Type | Grasper, Scissors, Dissector |
Procedure | Grasping |
Shape | Curved |
Tolerance | +/-0.01mm |
Manufacturing | 5-Axis CNC Machining |
Certification | ISO 9001:2015, ISO 13485 |
Facilities | Japan Mazak QTE-100MSYL |
Packing | PP bag or tailor-made packing on request |
The Robotic Surgical Forceps Jaw is an essential tool for Robotic-assisted Minimally Invasive Surgery (RMIS), offering exceptional precision and reliability. Constructed from a variety of high-quality materials including stainless steel, titanium, tungsten carbide, tantalum, platinum, palladium, and plastic, each offering distinct characteristics.
Stainless steel, particularly grades like Austenitic steel 316 and AISI 301, is favored for its strength and corrosion resistance, making it a reliable choice for surgical instruments. Titanium is another popular material, prized for its lightness, strength, and 100% antimagnetic properties. Tungsten carbide, harder than stainless steel, provides a stronger grip and enhanced longevity. Tantalum is known for its high biocompatibility and resistance to body fluids, making it suitable for orthopedic surgery. Platinum and palladium, while expensive, offer excellent malleability, ductility, and corrosion resistance, ideal for precision instruments. Plastic is typically reserved for disposable forceps, ensuring sterility and cost-effectiveness.
The manufacturing process of the Robotic Surgical Forceps Jaw utilizes the QTE-100MSYL CNC turning center by Japan Mazak. This advanced machine offers 5-axis capability, ensuring precise fabrication with a tolerance of +/- 0.01mm. Equipped with a 20-hp turning spindle and a 10-hp second turning spindle, it delivers high-speed rotation. Its integral design eliminates belts and pulleys, reducing maintenance and enhancing part quality. With automated options like automatic door and bar feeder, the Mazak QTE-100MSYL streamlines production processes, making it ideal for precision surgical instrument manufacturing.
Once the Robotic Surgical Forceps Jaw is machined, it undergoes additional finishing processes to ensure optimal quality. First, the forceps jaw is subjected to electrolytic polishing to remove surface imperfections and achieve a smooth finish. This electrochemical process precisely removes a microscopically thin layer of surface material, enhancing its appearance and corrosion resistance.
Following electrochemical polishing, the forceps jaw undergoes ultrasonic cleaning. Ultrasonic cleaners emit high-frequency sound waves that create millions of tiny bubbles, effectively removing contaminants from the surface of the forceps jaw. This thorough cleaning process ensures that the forceps jaw is free from any residues or particles that could compromise its performance.
Finally, the forceps jaw undergoes rigorous quality inspection to verify its dimensional accuracy, structural integrity, and adherence to specifications. Each step in the manufacturing process, including electrolytic polishing, ultrasonic cleaning, and quality inspection, contributes to the overall quality and reliability of the Robotic Surgical Forceps Jaw.
If you're seeking a reliable SKD&CKD cooperation partner, choose Manners Technology. We offer a wide range of Jaws for Laparoscopy Instruments and Surgical Robots to meet diverse surgical needs. Customization options are available for unique size and appearance requirements. With decades of production experience, we provide comprehensive production solutions beyond equipment supply. As an inclusive provider, we integrate design, manufacturing, sales, and service to offer one-stop solutions globally.