Precision Laser Cutting for Medical Devices by Manners Technology

Oct 14, 2024

Manners Technology offers cutting-edge laser cutting, drilling, and grooving solutions for medical devices using precision machining on alloys like 304, 316L, and Ni-Ti.

Precision Laser Cutting for Medical Devices by Manners Technology
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Medical Hypo Tube & Spiral Laser Cutting


Manners Technology possesses advanced capabilities in laser cutting, drilling, and grooving for fine processing, incorporating an equal diameter tube centripetal opening feature. We excel in processing various alloy materials, including 304, 316L, Ni-Ti, and L605, all of which have precision thin-walled tube clamping systems. These systems utilize precision D-type collets, ER series collets, and three-jaw chucks. Our products are supported by a combined precision thin-walled tube bushing system that utilizes adaptive shape tolerance changes. This system is enhanced by our self-developed laser micromachining 2D, 2.5D, and 3D CAM software, providing versatile solutions. Our Laser Cutting processing offers features like continuous automatic feeding processing and automatic loading and unloading of precision thin-walled tubes. Moreover, it includes an optional machine vision system for real-time online monitoring of the laser dynamic processing process. This advanced technology finds applications in a wide array of products such as metal bare stents, drug-coated stents, biological tissue engineering scaffolds, flexible hypo tubes, filters, valve stents, developing rings, lithotripsy mesh, and more.


Medical Hypo Tube & Spiral Laser Cutting


Maximum Operating Speed

300mm/s (X); 600rpm (θ); 100mm/s (Z) 

Wall Thickness

0.08~2±0.02mm

Cutting Seam Width

15μm~30μm

Processing material

304, 316L, Ni-Ti, L605 and Other Alloys

Tube Size 

Φ0.1~Φ24.0mm

Cutting Length Single Time

0~300mm

Positioning Accuracy

±2μm (X); ±15arcsec (θ); ±3μm (Z)

Repeatability

±0.5μm (X); ±3arcsec (θ); ±1μm (Z)

Tubing Length

<6 Meters

Laser Type

Fiber-Optic Laser




Endoscopic Bending Section Laser Processing (four-axis)


Manners Technology excels in fine processing technologies like laser dry cutting, wet cutting, drilling, and grooving. We support the processing of equal diameter tubes, reducer tubes, and flat instruments, incorporating centripetal, vertical, and compound opening features. Our cutting-edge processing techniques adopt a combined precision thin-walled tube bushing support system, utilizing adaptive shape tolerance changes. Our processing capabilities are compatible with precision thin-walled tube clamping systems, including precision D-type collets, ER series collets, and three-jaw chucks. We offer comprehensive solutions, including continuous automatic feeding processing of precision thin-walled tubes, dry and wet cutting, as well as sealing and splicing. Leveraging our self-developed laser micromachining 2D, 2.5D, and 3D CAM software system, we can efficiently process various alloy materials such as 304, 316L, Ni-Ti, and L605. Our products primarily involve endoscopic snake bone cutting, wire piercing, ring pressing, welding, and other precision techniques.


Endoscopic Bending Section


Maximum operating speed

300mm/s(X);50mm/s(Y);50mm/s(Z);600rpm(θ)

Wall thickness

0.08~1.0±0.02 mm

Cutting seam width

15μm~30μm

Processing material

304, 316L, Ni-Ti, L605 and other alloys

Pipe processing range

Φ0.3~Φ16.0±0.02 mm

Plane processing range

200mm*100mm

Processing range

0~300mm (segmented splicing for longer products)

Positioning accuracy

±3μm(X);±3μm(Y);±3μm(Z);±15arcsec(θ)

Repeatability

±1μm(X);±1μm(Y);±1μm(Z);±3arcsec(θ)

Tube blank length

<6m (supporting fixture can be customized) 

Laser type

Fiber-optic laser




Surgical Equipment Laser Cutting (five-axis)


Manners Technology excels in providing a flexible combination of software and hardware functions, supporting personalized function configuration and intelligent production management. Our approach extends from innovative component-level designs to system-level advancements. Embracing an ergonomic design philosophy characterized by precision and simplicity, we integrate personalized function configuration and intelligent production management into our processing. Our capabilities include a precision thin-walled tube bushing support system that employs adaptive shape tolerance changes, as well as precision thin-walled tube clamping systems such as precision D-type collets, ER series collets, and three-jaw chucks. With the ability to perform fine processing technologies like laser dry cutting, wet cutting, drilling, and grooving, our machines support centripetal, vertical, and compound opening feature processing for equal diameter tubes, reducer tubes, and flat instruments. We're adept at processing various alloy materials such as 304, 316L, Ni-Ti, and L605. These advanced capabilities find applications in surgical instruments, orthopedic instruments, sports medicine instruments, medical needles, and other low-value medical consumables. (Ultherapy inner and outer cannula, as well as nose drills)


Surgical Equipment Laser Cutting


Maximum operating speed

300mm/s(X1);100mm/s(X2);50mm/s(Y);50mm/s(Z);600rpm(θ)

Wall thickness

0.08~1.5±0.02 mm

Cutting seam width

20μm~30μm

Processing material

304, 316L, Ni-Ti L605, Al, Gu, Li, Mg, Fe and others

Pipe processing range

Φ0.3~Φ16.0±0.02 mm

Plane processing range

200mm (300mm)*100mm

Processing range

0~600mm (segmented splicing for longer products)

Positioning accuracy

±3μm (X1); ±5μm (X2); ±3μm (Y); ±3μm (Z); ±15arcsec (θ)

Repeatability

±1μm (X1); ±3μm (X2); ±1μm (Y); ± 1μm (Z); ±3arcsec (θ)

Tube blank length

<6m (supporting fixture can be customized) 

Laser type

Fiber-optic laser




Medical Needles Laser Cutting


Manners Technology possesses advanced fine processing capabilities, including laser dry cutting, wet cutting, drilling, and grooving. Our company specializes in machining equal-diameter tubes, deformed tubes, semi-finished tubes, and small-format flat instruments. Our state-of-the-art processing machines provide comprehensive support, including continuous automatic feeding processing and automatic loading and unloading of precision thin-walled tubes. We are equipped with a precision thin-walled tube bushing support system that adapts to shape tolerance changes and offers compatible precision thin-walled tube clamping systems such as precision D-type collets, ER series collets, and three-jaw chucks. The open control and laser micromachining software system we employ are designed for ease of operation, featuring an intuitive interface. Additionally, these systems offer an optional machine vision function for real-time online monitoring of the laser dynamic processing process.


Medical Needles Laser Cutting


Maximum operating speed

300mm/s (X); 100mm/s (Y); 100mm/s (Z); 600rpm (θ)

Wall thickness

0.08~0.5±0.02 mm

Cutting seam width

15μm~25μm

Processing material

304, 316L, Ni-Ti, L605 and other alloy materials

Pipe processing range

Φ0.1~Φ16.0±0.02 mm

Processing range

0~300mm (segmented splicing for longer products)

Positioning accuracy

±2μm (X); ±3μm (Y); ±3μm (Z); ±15arcsec (θ)

Repeatability

±0.5μm (X); ±1μm (Y); ±1μm (Z); ±3arcsec (θ)

Tube blank length

<6m (supporting fixture can be customized) 

Laser type

Fiber-optic laser



2D Medical Equipment Laser Cutting


Manners Technology offers an extensive array of fine processing capabilities, including laser cutting, drilling, slotting, and scribing. We specialize in processing diverse materials such as 304, 316L, Ni-Ti, L605, Li, Mg, Al, Cu, Ceramic, and more. Our capabilities extend to machinable flat and curved instruments, offering optional functions such as double station processing, machine vision positioning, material receiving, closed blanking, automatic loading and unloading systems, and real-time processing dynamic monitoring.


2D Medical Equipment


Our processing machines are equipped with our self-developed laser micromachining 2D, 2.5D, and 3D CAM software systems. They feature both long and short focal length fine laser cutting heads, including self-developed sharp or flat noses, and are compatible with commercially available laser cutting heads. Additionally, our machines support innovative design implementation, ranging from the component level to the system level.


Furthermore, our products find diverse applications:

  1. Precision 3C Structural Parts: Applied in consumer electronics, precision 3C structural parts undergo laser cutting, drilling, grooving, scribing, welding, marking, and more. We also provide technical consultation, application training, and innovative services.

  2. Auto Parts: Utilized for laser cutting, grooving, marking, blind engraving, welding, and more for engine nozzles, pipes, brake pads, horn nets, heat dissipation meshes, silicon steel sheets, car logo decorative parts, and other auto components.

  3. SIC (Semiconductor Integrated Circuits): Primarily applied to ceramics and other hard, brittle materials, aluminum, copper, ceramic PCB circuit substrates, FPC, SMT stainless steel mesh boards, chip filters, and more in the semiconductor integrated circuits domain."


Overall, your description effectively conveys the company's technical capabilities and the wide range of applications it serves.


Maximum operating speed

500mm/s (X); 500mm/s (Y1&Y2); 50mm/s (Z) 

Wall thickness

0.08~2.0±0.02 mm

Processing material

304, 316L, Ni-Ti, L605, Li, Mg, Al, Cu, Fe, Ceramic, and etc.

Plane processing range

450mm*600mm

Positioning accuracy

±3μm (X)±3μm (Y1&Y2); ±5μm (Z);

Repeatability

±1μm (X); ±1μm (Y1&Y2); ±3μm (Z)

Laser type

Fiber-optic laser